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mac and cheese in cast iron skillet

Smoked Mac and Cheese

Mac and cheese prepared traditional Southern style and then slow-smoked on the grill to a super creamy consistency and crunchy crust.
Prep Time: 5 minutes
Cook Time: 1 hour
Course: Side Dish
Cuisine: BBQ, southern
Servings: 8
Calories: 426kcal
Author: Marwin Brown

Equipment

  • cast iron skillet

Ingredients

For the mac and cheese

  • ½ pound elbow macaroni or shells
  • 3 tablespoons butter
  • 3 tablespoons flour
  • 1 tablespoon jerk seasoning
  • 2 ½ cups milk
  • ½ cup heavy cream
  • 1 bay leaf
  • 1 cup sharp cheddar shredded
  • ½ cup gruyere cheese grated
  • 1 tablespoon kosher salt

For the Crust:

  • 3 tablespoons butter
  • 1 cup panko bread crumbs
  • ¼ cup sharp cheddar

Instructions

Prepare the pasta

  • Preheat smoker to 225 degrees F.
  • In a large pot of boiling, salted water (the saltier the better) cook the pasta to al dente. Drain and put back into pot cooked in. Add butter to make it easy for the cheese sauce to stick

Make the roux

  • While the pasta is cooking, melt butter in a sauce pan, add flour and stir constantly to a smooth consistency and it begins to brown. Add milk, bay leaf, ½ the spice mix, and cream stirring constantly until it begins to thicken. Remove the bay leaf. Add ¾ of the cheese and mix thoroughly.
  • Fold the macaroni into the mix. Top with remaining cheese.

Make the crust

  • Melt the butter in a saute pan and toss with the bread crumbs and reserved cheese to coat. Top the macaroni with the bread crumbs mixture.

Smoke the Mac and cheese

  • Smoke for 60-90 minutes. Remove from smoker and rest for five minutes before serving.

Notes

Packaged shredded cheese works fine for convenience, but for that robust cheesy flavor grate your own fresh cheese.
Heavily salt the water before boiling the water and cooking the pasta.
Don’t cook beyond al dente (pasta should be cooked but chewy) because the pasta will continue to cook in the smoker
Don’t skip the roux, as it’s what gives Mac and cheese texture. Flavor your roux with pepper, bay leaves, and spices like mustard powder and paprika
Toss the cooked pasta in butter before adding your cheese sauce. This will help the cheese stick to the pasta better
I typically make this dish with smoked brisket. During the period when the brisket is resting I will use the time to smoke the mac and cheese which is a more efficient use of the smoker.
Use a cast-iron skillet for this dish. It’s built to go from different cooking temperatures which this recipe requires. Plus you don’t have to worry about any discoloration from the smoke.
Keep the smoking temps low to avoid overcooking and drying out the mac and cheese.
I keep my cook time at about an hour and definitely no more than 90 minutes. The ingredients absorb smoke rather easily/quickly so anything longer and this dish becomes more smokey than cheesy. Likewise choose a milder wood smoke like oak, apple, or pecan. Woods like mesquite or even hickory can overpower things.

Nutrition

Calories: 426kcal | Carbohydrates: 34g | Protein: 15g | Fat: 26g | Saturated Fat: 16g | Cholesterol: 78mg | Sodium: 1196mg | Potassium: 230mg | Fiber: 2g | Sugar: 5g | Vitamin A: 1156IU | Calcium: 332mg | Iron: 1mg
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